How to Fix Cracks in a Concrete Water Tank

Quck answer

Concrete water tanks are prone to damage over time, but they can be repaired with the right techniques. Firstly, identify the cracks or leaks in the tank. Clean the area thoroughly and remove any loose concrete or debris. Apply a concrete patching compound to fill the cracks, making sure to follow the manufacturer’s instructions. Use a trowel to smooth out the patch and ensure it is level with the surrounding surface. Allow the patch to dry completely before applying a waterproofing sealant. Finally, regularly inspect and maintain the tank to prevent future damage.

Over time, a concrete water tank can develop cracks due to a variety of reasons such as soil shifting or extreme weather conditions. These cracks can cause the tank to leak and become unsafe for use. Fortunately, you can repair the cracks quickly using hydraulic cement or a combination of cement patch and liner.

What You’ll Need:

  • Wire brush
  • Chisel
  • Hammer
  • Concrete bonding agent
  • Hydraulic cement
  • Water
  • Bucket
  • Electric drill
  • Mixer drill bit
  • Trowel
  • Epoxy
  • Paint roller
  • Tank liner
  • Hammer drill
  • Liner anchors

Steps to Repair Concrete Water Tanks

Step 1: Measure the Tank

If you are repairing a tank holding drinking water, measure the circumference and depth of the tank. Order a food-grade level rubber tank liner from a manufacturer to the required dimensions.

Step 2: Clean the Tank

Drain the tank, clean the crack with a wire brush, and remove any dirt or debris. Use a chisel to remove any loose concrete near the crack. Avoid chiseling directly into the crack as it can spread it.

Step 3: Add Concrete Bonding Agent to Crack

Apply concrete bonding agent into and around the crack, covering the entire inner surface. Let the agent dry for five minutes until it becomes tacky.

Step 4: Combine Cement with Water

Mix one part hydraulic cement with three parts water in a bucket using an electric drill with a mixer paddle. The mixture should be moist and stick together when rolled into a ball. Use a trowel to fill the crack with the cement. Scrape off the excess cement and let the patch dry for an hour. This step is enough for tanks that are not used for holding water for consumption.

Step 5: Line Tank with Epoxy

Coat the entire interior of the concrete water tank with epoxy to serve as an adhesive for the liner. Apply the resin onto the concrete using a paint roller.

Step 6: Add the Tank Liner

Install the liner in the center of the tank’s interior and press it firmly onto the concrete. Unfold the liner and spread it across the bottom of the tank and up the sides of the vessel.

Step 7: Allow the Tank to Dry

Using a hammer drill, make holes on the concrete where the steel reinforced liner’s holes are located. Apply epoxy to the concrete holes to keep the liner anchors in place and insert the anchors through the steel reinforced liner holes into the concrete holes to secure the liner. Leave the epoxy to dry completely for the duration specified by the manufacturer before refilling the tank.

FAQ

1. What are the common problems with concrete water tanks?

Concrete water tanks can develop various issues over time. Some common problems include cracks, leaks, and deterioration of the concrete. Cracks can occur due to shifts in the ground or aging of the tank, while leaks can result from these cracks or faulty plumbing connections. Additionally, concrete tanks can deteriorate due to exposure to harsh chemicals or the natural wear and tear of the material.

2. How can I detect cracks or leaks in my concrete water tank?

To detect cracks or leaks in your concrete water tank, you can visually inspect the tank for any visible signs of damage such as cracks or water stains. You should also monitor the water level in the tank; if it is consistently decreasing even when not in use, it may indicate a leak. Another method is to tap the tank lightly with a rubber mallet and listen for any hollow sounds, which could indicate the presence of a crack.

3. Can I repair small cracks in my concrete water tank myself?

Yes, you can repair small cracks in your concrete water tank yourself. Start by cleaning the area around the crack with a wire brush and water to remove any loose particles. Then, apply a concrete patching compound or epoxy resin specifically designed for repairing cracks in concrete. Use a trowel to fill the crack with the compound, making sure it is evenly distributed and well-packed. Allow the repair to dry and cure according to the manufacturer’s instructions before refilling the tank.

4. What should I do if my concrete water tank has significant cracks or leaks?

If your concrete water tank has significant cracks or leaks, it is recommended to seek professional help. A professional contractor experienced in concrete repair can assess the extent of the damage and provide appropriate solutions. They may recommend options such as injecting epoxy into the cracks, applying a waterproofing membrane, or even constructing a new tank if the damage is severe. It is important to address significant cracks or leaks promptly to prevent further damage or water loss.

5. How can I prevent future damage to my concrete water tank?

To prevent future damage to your concrete water tank, regular maintenance is crucial. Inspect the tank periodically for any signs of cracks, leaks, or deterioration, and address them promptly. Ensure proper drainage around the tank to prevent water buildup or soil erosion. Avoid using harsh chemicals or abrasive cleaners that can degrade the concrete. Additionally, consider applying a waterproofing coating to the interior and exterior of the tank, as it can provide an extra layer of protection against moisture and prevent future damage.

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